2013年10月8日星期二

great potential diamond coated tools

 Diamond from carbon atoms, in a unique arrangement of the crystal orientation, so as to possess unique physical  hss drill bits properties. 9,000 to 10,000 Vickers hardness, the hardness is almost non-crystalline diamond crystals DLC coating (DLC) twice.Non-crystalline diamond or DLC coating said, is the physical vapor deposition (PVD) process of coating a carbon thin film. These films are coated with chemical vapor deposition process over the thin diamond film.They do not have crystal structure, life is generally CVD diamond coated tools 10-15%The tool coated with a metal sintered polycrystalline diamond (PCD) forming a diamond tip is different crystal CVD diamond coatings can make the entire surface of the tool (including those with complex geometry concrete vibrator  of the tool included) protected by the superhard material. Such unique geometry can be coated with the chemical vapor deposition of diamond-coated tools with polycrystalline diamond tools more significant than the advantages, making the latter's grinding cost is very high.With metal - nitride PVD coatings, such as titanium aluminum nitride (TiAlN), the micro-hardness of diamond crystals only 1/3.CVD diamond coated drill bits with polycrystalline diamond tip drill bit has the following benefits compared to the carbon fiber drilling application has been fully demonstrated, and the hole diamond wire saw  costs reduced by 70% or more. Chemical vapor deposition of multilayer diamond drill burrs and delamination occurs before the composite material can be processed through holes 300 and PCD tip drill but can only process 150 through hole.Crystal diamond on a hot filament chemical vapor deposition process to form, this process time of 20-40 hours. The temperature employed in the process of 1,500 ° F (815.5 ℃) can be prevented unless something other than carbide coated, and the precise pretreatment process requires the use of a cemented carbide 6% level to achieve the best adhesion.Without pretreatment, diamond and carburized almost no chemical bond between the cemented carbide. However, roughly diamond carbide can be embedded in the surface of cemented carbide and diamond by the action of the mechanical interlocking adhered to the surface.

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