2013年10月25日星期五

Diamond wheel is grinding carbide

glass, ceramics, precious stones high brittle materials effects tools. In recent years, with high-speed grinding ultra-precision grinding technology developed rapidly, put a higher demand on the grinding wheel, ceramic resin bonded grinding wheel has been unable to meet production needs, because of its combination of metal bonded grinding wheel, high  strength, good formability, long life and other significant characteristics of wood drill bits  the production has been widely used. Metal bond diamond wheel manufacturers in different ways according to a major sintering, plating two types. In order to give full play to the role of super abrasive abroad from the 20th century, the early 90s with a high temperature brazing process to develop a new wheel, ie high temperature brazing monolayer superabrasive grinding wheels, this wheel is still in the current domestic research and development stage.
Ceramic diamond wheel vitrified diamond grinding wheel with diamond and vitrified common characteristics, and general 4 inch saw blades  corundum, silicon carbide grinding wheel compared to its grinding force, grinding temperature is relatively low, the wheel wear is relatively small; can be adapted to each species coolant effect; grinding wheel is good shape retention, high precision grind the workpiece; wheel has more pores, grinding and heat conducive chip, clogging, easy to burn the workpiece; wheel good self-sharpening, finishing a long time interval, trimming easier. Therefore, vitrified diamond grinding wheel used in some foreign countries is increasing.
Sintered diamond wheel
Sintered metal-bonded grinding wheels mostly bronze and other metals as a binder, with the manufacture of high-temperature sintering method, which combines high strength, good formability, high  ring saw blades temperature, thermal conductivity, good wear resistance, long life, can withstand greater loads.
Electroplated diamond grinding wheel:
① plating process is simple, less investment, ease of manufacture;
② without dressing, easy to use;
③ monolayer structure determines it can reach very high operating speed, the current foreign countries have been as high as 250 ~ 300m / s;
④ Although only a single layer of diamond, but there is still enough life;
⑤ For high accuracy, roller wheels, electroplated unique manufacturing method. Precisely because of these advantages, plating wheel speed, ultra-high speed grinding occupy undisputed dominance.

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