2014年2月21日星期五

blades matrix organization and properties of concrete diamond

Firstly, studied the sintering process and composition ratios on the mechanical properties of the matrix-free diamond. Using SEM, EDS for free diamond matrix organization observed and analyzed, revealing the variation matrix microstructure and mechanical performance. ANOVA using orthogonal experimental sintering process and carcass composition ratio is optimized. Then the carcass by adding different types of diamond, the effect of the mechanical properties of diamond on the carcass. Using SEM, EDS and the binding mode of binding conditions between diamond and matrix were observed and analyzed. Finally, Fujian 603 granite sawing objects, conduct real cut, copper-based detection of  GUSHI concrete saws different types of diamond saw blades wear prepared. Draw the following conclusions:
770 ℃ mechanical properties of the sintered matrix is ​​significantly higher than 690 ℃ of the carcass, carcass mechanical properties of thermal insulation 9min higher than 3min carcass. Matrix hardness is higher than with 8% WC carcass containing 4% WC, but the flexural strength and carcass containing 4% WC is roughly equal. Mechanical properties of the matrix containing 18% Ni is higher than 8% Ni containing carcass.
Flocculent white carcass organized by Cu, Sn, Fe, Ni for the four elements of the reinforcing phase is formed, the content of the tissue, the higher the mechanical properties of the carcass. With the improvement of the mechanical properties of the carcass, carcass fracture mode changes from brittle GUSHI concrete ring saw  fracture to the fracture toughness. Content of 8% WC, WC agglomeration occurs in a localized area. Analysis of variance optimization results show that: the best sintering process and carcass composition ratio of.
 After adding uncoated diamond, a sharp decline in the mechanical properties of the matrix. After adding titanium diamond matrix mechanical properties compared with uncoated diamond matrix adding a substantial increase. While adding titanium diamond and nanodiamond carcass compared with only adding GUSHI colde saw blade  titanium diamond matrix, the mechanical properties decreased slightly. Uncoated diamond exists at the interface with the carcass obvious gap for mechanical bond between the diamond and the carcass. Between diamond and titanium matrix tightly, no significant gap at the interface, EDS analysis showed that the chemical bonding between diamond and titanium matrix. Nanodiamond combination of adsorption in the form of the carcass, carcass nanodiamond adsorbed on the particle surface.

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