2013年9月29日星期日

When coarse diamond size and granularity of a single

sharp saw blade, cutting efficiency is high, but the flexural strength of agglomerated diamond drop; when fine or coarse grained diamond size when mixed with saw blade durability, but efficiency is low. Considering these factors, choose diamond size 50/60 mesh is more appropriate.
(2) the selection of diamond concentration distribution
Within a certain range, when the diamond concentration changes from low to high, the blade sharpness and cutting efficiency  4 inch saw blades decreased, while life is gradually extended; but the concentration is too high, the blade becomes blunt. The use of low concentration, coarse, efficiency will be increased. The use of various parts of the cutting head when the different roles of different concentrations (i.e. three or more layer structure in the intermediate layer can be used in low concentrations), the saw blade during the work head to form an intermediate groove, with helps prevent blade deflection, thereby improving the quality of stone processing.
3 diamond strength selection
Is to ensure the strength of the diamond cutting important indicator of performance. High intensity causes the crystal is broken, the polishing abrasive grains are in use, the sharpness decreased, resulting in performance degradation tool; diamond enough strength when subjected to shock easily broken, difficult to bear heavy cutting. It should choose a strength of 130 ~ 140N.
4 choice of binder phase
Depends not only on the performance of  concrete saw blades the blade diamond, but on the diamond and the binder with the appropriate head of this composite material composed of the overall performance. For marble and other soft stone, head of the mechanical properties required is relatively low, the choice of copper-based binder. The sintering temperature is low but the copper-based binder, strength, low hardness, high toughness, low bonding strength with the diamond. When adding tungsten carbide (WC), the WC or W2C to as a skeleton metal, with the amount of cobalt in order to improve the strength, hardness and binding properties, and add a small amount of low melting point and low hardness Cu, Sn, Zn and other metal for bonding phase. Main plus ingredients should be finer than 200 mesh size, add ingredients finer than 300 mesh size should be.
5 Select the sintering process
As the temperature increases, the core bits for concrete  carcass densification improved flexural strength also will increase, and with the holding time, the blank matrix and diamond caked flexural strength increased firstly and then decreased, you can choose 120s at 800 ℃ sintering processes to meet performance requirements.

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