2013年9月13日星期五

diamond brazing techniques applied in

Diamond high hardness and excellent mechanical properties make diamond tools for processing a variety of hard materials become indispensable effective tool. Metal base of the diamond matrix carbide tipped saw blade  adhesion (matrix package Xiang ability) that affect the life and performance of diamond tools is one of the main factors.
The diamond and general metals and alloys having a high interfacial energy between, resulting in the diamond particles can not be generally low-melting alloy infiltration, poor adhesion, in the conventional manufacturing techniques, the diamond particles alone after the carcass shrink the mechanical gripping force embedded in the metal matrix of the carcass, but not form a strong chemical bonding or metallurgical combine, resulting diamond particles in the work easily with metal base carcass separation, greatly reducing the diamond tool life and performance levels. Most of the diamond impregnated type tool utilization is low, a lot of expensive diamond in the work lost in the litter fall into. Lin Zengdong other first surface metallization using diamond diamond surface to impart a number of new features, such as excellent thermal conductivity, good thermal stability, improving its original physical and chemical properties of the metal or alloy to improve its wettability of the solution, etc.
Diamond surface metallization problem in the 1970s, it caused a domestic diamond tool manufacturing industry's attention. Many people committed during the sintering process to achieve the diamond surface of metal in the matrix material or on the diamond surface to add the wet saw blades  pre-glue strong carbide metal powder (which is not heated before the diamond, not associated with a chemical coating reaction only belong diamond coating) to expect them to realize the sintering process chemical bonding of the diamond. Although the literature has demonstrated some metal such as tungsten (not oxidized) at a lower temperature (800 ℃ or so) WC can be formed on the surface layer of the diamond, but the diamond surface to achieve the pre-metallization process used to view, to be in a vacuum conditions, 600 ℃ heating above one hour to get the desired adhesion. Impregnated with the most commonly used cutting tool diamond sintering conditions of view, non-vacuum or low vacuum of not more than 900 ℃ heated for 5 minutes or so, it is unlikely that the diamond surface of a metallization layer. Because both the active metal atoms (Ti, V, Cr, etc.) to the surface of the diamond or the interfacial reaction enrichment achieved metallurgical bond with the diamond are atomic diffusion process, the  stone drill bits temperature under the hot and such a short period of time, this process is very inadequate. In the solid-phase sintering conditions (sometimes a small amount of low-strength low-melting metal or alloy phase), chemical bonding of the diamond matrix or metallurgical bonding force is very weak or does not form.

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