2014年3月2日星期日

Some reasons concrete diamond blades wear

(1) diamond size: diamond particle size used in the range of 30/35 to 60/80. The more hard rock, should be selected with a finer granularity. Because under the same pressure conditions, the more detailed the GUSHI turbo diamond blade  more diamond sharp cut in favor of hard rock. Further, the general requirements of a large-diameter blade cutting efficiency high, the particle size should be selected with a coarser, such as 30/40, 40/50; lower small-diameter blade cutting efficiency requires a smooth cross-section of rock cutting, should to a smaller particle size, such as 50/60, 60/80.
(2) Segment concentration: the so-called diamond concentration, refers to the density distribution in the working layer of diamond carcass (ie, the weight of the diamond contained within the unit area). "Norms" provides the carcass per cubic centimeter work containing 4.4 kt diamond, its GUSHI carbide saw blades  concentration was 100%, with 3.3 karats of diamonds, its concentration was 75%. Represents the volume concentration of the volume occupied by the number of diamond agglomerates, and that, where a concentration of 1/4 volume of the total volume of diamond is 100%. Increasing the concentration of diamond is expected to prolong the life of the blade, i.e., reduced because of the increased average concentration of each piece of diamond cutting forces suffered. However, increasing the depth of the blade will increase the cost, so there is a concentration of the most economical and the concentration increases with the shear rate increases VS. (3) the hardness of head binders: In general, the higher the hardness of the binder, the stronger its wear resistance. Thus, when a large rock cutting abrasive, hardness should be high binding agent; when cutting soft rock material, the hardness of the binding agent should be low; when sawing hard and abrasive rock large, the hardness of the binding agent should be moderate . (4) force effects, temperature effects and grinding damage: cutting stone diamond saw blades in the process will be subject to centrifugal force, cutting power, cutting hot alternating load effect.
As the force and temperature effects caused by diamond saw blade worn donate damage.
Force effect: the cutting process, the saw blade to be  GUSHI carbide drill bits subjected to an axial force and tangential force. Because of the force acting radially and in the circumferential direction, so that the wavy blade axially, radially dish-shaped. Both can cause deformation of the rock section is not straight, stone waste more time sawing noise, vibration intensified, resulting in diamond caking early damage, reducing blade life. Temperature effect: the traditional theory: the effect of temperature on the blade process mainly manifested in two aspects: First, cause agglomeration of diamond graphite; Second, causing thermal Ili diamond and diamond particles resulting from the carcass of premature loss . New research indicates that: the heat generated during the cutting process the incoming primary agglomeration. Arc temperature is not high, generally between 40 ~ 120 ℃. The abrasive grinding points, but a higher temperature, generally between 250 ~ 700 ℃. The average temperature of the coolant only reduce the arc zone, the temperature of the grains was less affected. Such temperature does not result in charring of graphite, but will occur between the abrasive friction properties and the workpiece changes, and to thermal stress between diamond and additives, which led to a fundamental failure mechanisms diamond bend of. Research shows that the temperature effect is to make the maximum impact factors blade breakage.

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